Use of unsupported and silica supported molybdenum carbide to treat chloroarene gas streams

The gas phase catalytic hydrodechlorination (HDC) of mono- and di-chlorobenzenes (423 K = T = 593 K) over unsupported and silica supported Mo carbide (Mo₂C) is presented as a viable means of detoxifying Cl-containing gas streams for the recovery/reuse of valuable chemical feedstock. The action of Mo₂C/SiO₂ is compared with MoO₃/SiO₂ and Ni/SiO₂ (an established HDC catalyst). The pre- and post-HDC catalyst samples have been characterized in terms of BET area, TG-MS, TPR, TEM, SEM, H₂ chemisorption/TPD and XRD analysis. Molybdenum carbide was prepared via a two step temperature programmed synthesis where MoO₃ was first subjected to a nitridation in NH₃ followed by carbidization in a CH₄/H₂ mixture to yield a face-centred cubic (a-Mo₂C) structure characterized by a platelet morphology. Pseudo-first order kinetic analysis was used to obtain chlorobenzene HDC rate constants and the associated temperature dependences yielded apparent activation energies that decreased in the order MoO₃/SiO₂ (80 ± 5 kJ mol^-1) ˜ MoO₃ (78 ± 8 kJ mol^-1) > Ni/SiO₂ (62 ± 3 kJ mol^-1) ˜ a-Mo₂C (56 ± 6 kJ mol^-1) ˜ a-Mo₂C/SiO₂ (53 ± 3 kJ mol^-1). HDC activity was lower for the dechlorination of the dichlorobenzene reactants where steric hindrance influenced chloro-isomer reactivity. Supporting a-Mo₂C on silica served to elevate HDC performance, but under identical reaction conditions, Ni/SiO₂ consistently delivered a higher initial HDC activity. Nevertheless, the decline in HDC performance with time-on-stream for Ni/SiO₂ was such that activity converged with that of a-Mo₂C/SiO₂ after three reaction cycles. A temporal loss of HDC activity (less extreme for the carbides) was observed for each catalyst that was studied and is linked to a disruption to supply of surface active hydrogen as a result of prolonged Cl/catalyst interaction. © 2006 Elsevier B.V. All rights reserved.