Smart Automated Processes for Bottle-Filling Industry Using PLC-SCADA System

Nikhita Nadgauda*, Senthil Arumugam Muthukumaraswamy, S. U. Prabha

*Corresponding author for this work

Research output: Chapter in Book/Report/Conference proceedingConference contribution

5 Citations (Scopus)


This paper presents the design and implementation of a smart automated bottle-filling industry using Programmable Logic Controllers (PLC)—Supervisory Control and Data Acquisition (SCADA) systems. The automation processes include bottle-filling, warehouse management and energy-efficient lighting systems. A SCADA simulation of the bottle-filling industry, demonstrating the complete processes that can aid in monitoring and control has been developed. After the cleaning and filling processes, the bottles are transported to the warehouses with barcode labelling for effective sorting process. Appropriate warehouse management techniques coupled with state-of-the-art crane systems and automatic lighting solutions can improve sorting process and the energy-efficiency and throughput of the automated system. Hence, a complete integrated industrial automation system has been designed as a single system to improve flexibility, reliability, efficiency and the overall productivity of the industrial environment.

Original languageEnglish
Title of host publicationIntelligent Manufacturing and Energy Sustainability
EditorsA.N.R. Reddy, Deepak Marla, Milan Simic, Margarita N. Favorskaya, Suresh Chandra Satapathy
Number of pages10
ISBN (Electronic)9789811516160
ISBN (Print)9789811516153
Publication statusPublished - 15 Feb 2020
EventInternational Conference on Intelligent Manufacturing and Energy Sustainability 2019 - Hyderabad, India
Duration: 21 Jun 201922 Jun 2019

Publication series

NameSmart Innovation, Systems and Technologies
ISSN (Print)2190-3018
ISSN (Electronic)2190-3026


ConferenceInternational Conference on Intelligent Manufacturing and Energy Sustainability 2019
Abbreviated titleICIMES 2019


  • Bottle-filling industry
  • Lighting
  • PLC
  • Warehouse

ASJC Scopus subject areas

  • General Decision Sciences
  • General Computer Science


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