Optical encoder readhead chip

John Carr, Marc Desmulliez, Nick Weston, David McKendrick, Graeme Cunningham, Geoff McFarland, Wyn Meredith, Andrew McKee, Conrad Langton, Iain Eddie

Research output: Chapter in Book/Report/Conference proceedingConference contribution

Abstract

Optical encoders are pervasive in almost all sectors of industry including metrology, motion systems, electronics, medical, scanning/ printing, scientific instruments, space applications and specialist machine tools. The precision of automated manufacture and assembly has been revolutionised by the adoption of optical diffractive measurement methods. Today's optical encoders comprise discrete components: light source(s), reference and analyser gratings, and a photodiode array to utilise diffractive optic methods to achieve high resolution. However the critical alignment requirements between the optical gratings and the photodiode array, the bulky nature of the encoder devices and subsequent packaging mean that optical encoders can be prohibitively expensive for many applications and unsuitable for others. We report here a novel high resolution optical encoder readhead chip, which will initially be employed with Renishaw high precision metrology systems. Microsystems manufacturing techniques have allowed us to monolithically integrate the traditional key components of the encoder onto a single compound semiconductor chip. Fabrication of the gratings at the wafer level, by standard photo-lithography, allows for the simultaneous alignment of many devices in a single process step. This development, coupled with a new photodiode configuration, not only facilitates increased performance but also significantly improves the alignment tolerances in both manufacture and set-up, simplifying thereby the installation process. Operating in photoconductive mode a National Research and Development Corporation type optical encoder readhead chip has been successfully demonstrated under test conditions on 20µm, 8µm and 4µm pitch scale. DC to AC ratios of the order of 7:1, signal-to-noise ratios greater than 50:1 and Lissajous curves with maximum peak-to-peak voltages reaching the operating limits of the test set-up have been achieved. Various reference schemes with in-scale reference mark features have also been trialled. ©2008 IEEE.

Original languageEnglish
Title of host publicationProceedings - 2008 2nd Electronics Systemintegration Technology Conference, ESTC
Pages797-801
Number of pages5
DOIs
Publication statusPublished - 2008
Event2008 2nd Electronics Systemintegration Technology Conference - Greenwich, United Kingdom
Duration: 1 Sep 20084 Sep 2008

Conference

Conference2008 2nd Electronics Systemintegration Technology Conference
Abbreviated titleESTC
CountryUnited Kingdom
CityGreenwich
Period1/09/084/09/08

Fingerprint

coders
chips
photodiodes
alignment
gratings
metrology
medical electronics
diffractive optics
machine tools
high resolution
research and development
packaging
printing
installing
alternating current
light sources
signal to noise ratios
sectors
lithography
manufacturing

Cite this

Carr, J., Desmulliez, M., Weston, N., McKendrick, D., Cunningham, G., McFarland, G., ... Eddie, I. (2008). Optical encoder readhead chip. In Proceedings - 2008 2nd Electronics Systemintegration Technology Conference, ESTC (pp. 797-801) https://doi.org/10.1109/ESTC.2008.4684453
Carr, John ; Desmulliez, Marc ; Weston, Nick ; McKendrick, David ; Cunningham, Graeme ; McFarland, Geoff ; Meredith, Wyn ; McKee, Andrew ; Langton, Conrad ; Eddie, Iain. / Optical encoder readhead chip. Proceedings - 2008 2nd Electronics Systemintegration Technology Conference, ESTC. 2008. pp. 797-801
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Carr, J, Desmulliez, M, Weston, N, McKendrick, D, Cunningham, G, McFarland, G, Meredith, W, McKee, A, Langton, C & Eddie, I 2008, Optical encoder readhead chip. in Proceedings - 2008 2nd Electronics Systemintegration Technology Conference, ESTC. pp. 797-801, 2008 2nd Electronics Systemintegration Technology Conference, Greenwich, United Kingdom, 1/09/08. https://doi.org/10.1109/ESTC.2008.4684453

Optical encoder readhead chip. / Carr, John; Desmulliez, Marc; Weston, Nick; McKendrick, David; Cunningham, Graeme; McFarland, Geoff; Meredith, Wyn; McKee, Andrew; Langton, Conrad; Eddie, Iain.

Proceedings - 2008 2nd Electronics Systemintegration Technology Conference, ESTC. 2008. p. 797-801.

Research output: Chapter in Book/Report/Conference proceedingConference contribution

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Carr J, Desmulliez M, Weston N, McKendrick D, Cunningham G, McFarland G et al. Optical encoder readhead chip. In Proceedings - 2008 2nd Electronics Systemintegration Technology Conference, ESTC. 2008. p. 797-801 https://doi.org/10.1109/ESTC.2008.4684453