Calibration of the Welding Advanced REACH Tool (weldART)

Aduldatch Sailabaht, Fan Wang, John W. Cherrie*

*Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

2 Citations (Scopus)
42 Downloads (Pure)


Objectives: This paper reports a study to develop and calibrate a deterministic model of welding fume exposure based on a four-compartment mass-balance model - The Welding Advanced REACH Tool (weldART). To achieve this aim, measurements of welding fume exposure were collected along with data on exposure determinants needed in the modelling. Methods: The welding fume exposure data was obtained from workers in a structural steel fabrication plant. Welders were engaged in three processes: flux-cored arc welding (FCAW), shielded metal arc welding (SMAW) and gas tungsten arc welding (GTAW). Aerosol concentration was measured using 13 mm diameter Swinnex sampling heads and MicroPEM direct-reading aerosol monitors. The model was initially developed with three spatial compartments (near-field (NF), far-field (FF), and welding plume (WP)). However, in the welding scenario investigated the FF had a very large volume and it was necessary to subdivide the room volume into an intermediate zone representing the FF along with the remaining room zone (RM). We fitted linear equations forced through the origin to the gravimetric concentrations measured inside the welders’ visor and the weldART model estimates. The flowrates between the model compartments were adjusted by trial and error to obtain proportionate concentrations in each compartment. Results: The FCAW process generated higher welding fume particulate concentrations than SMAW and GTAW. The MicroPEM monitors considerably underestimated and were poorly correlated with the corresponding data from the Swinnex samplers. It was concluded that the MicroPEM data were unreliable. The model calibration showed a strong association between the personal exposure measurement and the weldART model values (R2 = 0.94), with the average estimated value 1.3 times the measurements. The NF and the FF model estimates were poorly correlated with the corresponding compartment measurements (R2 = 0.37 and 0.35, respectively), although on average the model estimates were close to the measurement data (ratio of modelled to measured 0.9, and 1.0, respectively). Conclusions: The calibration shows that the weldART model is able to predict the exposure of welding fume particulate.

Original languageEnglish
Article number113519
JournalInternational Journal of Hygiene and Environmental Health
Early online date6 Apr 2020
Publication statusPublished - Jun 2020


  • Advanced REACH tool
  • Calibration
  • Exposure modelling
  • Fume
  • weldART
  • Welding

ASJC Scopus subject areas

  • Public Health, Environmental and Occupational Health


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