A Low-Cost, Portable and Robust Calibration Method for Industrial Robot

Yuxuan Zhang, Lijuan Luo, Kun Qian, Xianwen Kong*

*Corresponding author for this work

Research output: Chapter in Book/Report/Conference proceedingConference contribution

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Abstract

Industrial robot calibration is crucial for high- precision operations. This paper introduces a low-cost, portable calibration method using a fixture with three digital indicators and an adaptable artifact, reducing reliance on expensive tools like laser trackers and Coordinate Measuring Machines (CMMs). By integrating the least squares (LS) and Levenberg-Marquardt (LM) algorithms with the Extended Kalman Filter (EKF), the system can significantly enhance calibration accuracy and efficiency. Experimental results show that an increasing number of planes (from 4 to 7) used on the artifact can improve the calibration accuracy by 10%, and a reduction of end-effector pose measurements (from 175 to 91 poses provided by the artifact) can increase the calibration efficiency by 47.7% with a minimal accuracy loss of 2.03%. Results illustrate the effectiveness of the proposed portable system in improving the accuracy of robot kinematics, demonstrating its great potential in robot-assisted manufacturing and assembly.
Original languageEnglish
Title of host publicationProceedings of the 30th IEEE International Conference on Mechatronics and Machine Vision in Practice
PublisherIEEE
ISBN (Electronic)9798350391916
DOIs
Publication statusPublished - 12 Nov 2024
Event30th International Conference on Mechatronics and Machine Vision in Practice 2024 - Leeds, United Kingdom
Duration: 3 Oct 20245 Oct 2024

Conference

Conference30th International Conference on Mechatronics and Machine Vision in Practice 2024
Abbreviated titleM2VIP 2024
Country/TerritoryUnited Kingdom
CityLeeds
Period3/10/245/10/24

Keywords

  • Kinematics
  • Optimization
  • Robot Calibration
  • Robotic Manufacturing

ASJC Scopus subject areas

  • Computer Vision and Pattern Recognition
  • Electrical and Electronic Engineering
  • Mechanical Engineering
  • Modelling and Simulation

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