A comparison of the tribo-mechanical properties of a wear resistant cobalt-based alloy produced by different manufacturing processes

H. Yu, R. Ahmed, H. De Villiers Lovelock

Research output: Chapter in Book/Report/Conference proceedingConference contribution

Abstract

This paper aims to compare the tribo-mechanical properties and the structure-property relationships of a wear resistant cobalt-based alloy produced via two different manufacturing routes, namely sand casting and powder consolidation by Hot Isostatic Pressing (HIPing). The alloy had a nominal wt% composition of Co-33Cr-17.5W-2.5C, which is similar to the composition of commercially available Stellite 20 alloy. The high tungsten and carbon contents provide resistance to severe abrasive and sliding wear. However, the coarse carbide structure of the cast alloy also gives rise to brittleness, and hence this research was conducted to comprehend if the carbide refinement and corresponding changes in the metal matrix caused by changing the processing route to HIPing can provide additional merits in the tribo-mechanical performance of this alloy. The Hot Isostatic Pressed (HIPed) alloy possessed a much finer microstructure than the cast alloy. Both alloys had similar hardness, but the impact resistance of the HIPed alloy was much higher. Despite similar abrasive and sliding wear resistance for both alloys, their main wear mechanisms were different due to their different carbide morphologies. Brittle fracture of the carbides and ploughing of the matrix were the main wear mechanisms for the cast alloy, whereas ploughing and carbide pullout were the dominant wear mechanisms for the HIPed alloy. The HIPed alloy showed significant improvement in contact fatigue performance, indicating its superior impact and fatigue resistance without compromising the hardness and sliding/abrasive wear resistance, making it suitable for relatively higher stress applications. Copyright © 2006 by ASME.

Original languageEnglish
Title of host publicationProceedings of STLE/ASME International Joint Tribology Conference, IJTC 2006
Volume2006
Publication statusPublished - 2006
EventSTLE/ASME International Joint Tribology Conference, IJTC 2006 - San Antonio, TX, United States
Duration: 23 Oct 200625 Oct 2006

Conference

ConferenceSTLE/ASME International Joint Tribology Conference, IJTC 2006
CountryUnited States
CitySan Antonio, TX
Period23/10/0625/10/06

Fingerprint

Cobalt
Wear of materials
Mechanical properties
Carbides
Impact resistance
Hot isostatic pressing
Abrasives
Wear resistance
Hardness
Fatigue of materials
Stellite
Brittle fracture
Brittleness
Chemical analysis
Abrasion
Consolidation
Tungsten
Casting
Sand
Powders

Keywords

  • Abrasive wear
  • Fatigue
  • HIPing
  • Sliding wear
  • Stellite 20

Cite this

Yu, H., Ahmed, R., & De Villiers Lovelock, H. (2006). A comparison of the tribo-mechanical properties of a wear resistant cobalt-based alloy produced by different manufacturing processes. In Proceedings of STLE/ASME International Joint Tribology Conference, IJTC 2006 (Vol. 2006)
Yu, H. ; Ahmed, R. ; De Villiers Lovelock, H. / A comparison of the tribo-mechanical properties of a wear resistant cobalt-based alloy produced by different manufacturing processes. Proceedings of STLE/ASME International Joint Tribology Conference, IJTC 2006. Vol. 2006 2006.
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abstract = "This paper aims to compare the tribo-mechanical properties and the structure-property relationships of a wear resistant cobalt-based alloy produced via two different manufacturing routes, namely sand casting and powder consolidation by Hot Isostatic Pressing (HIPing). The alloy had a nominal wt{\%} composition of Co-33Cr-17.5W-2.5C, which is similar to the composition of commercially available Stellite 20 alloy. The high tungsten and carbon contents provide resistance to severe abrasive and sliding wear. However, the coarse carbide structure of the cast alloy also gives rise to brittleness, and hence this research was conducted to comprehend if the carbide refinement and corresponding changes in the metal matrix caused by changing the processing route to HIPing can provide additional merits in the tribo-mechanical performance of this alloy. The Hot Isostatic Pressed (HIPed) alloy possessed a much finer microstructure than the cast alloy. Both alloys had similar hardness, but the impact resistance of the HIPed alloy was much higher. Despite similar abrasive and sliding wear resistance for both alloys, their main wear mechanisms were different due to their different carbide morphologies. Brittle fracture of the carbides and ploughing of the matrix were the main wear mechanisms for the cast alloy, whereas ploughing and carbide pullout were the dominant wear mechanisms for the HIPed alloy. The HIPed alloy showed significant improvement in contact fatigue performance, indicating its superior impact and fatigue resistance without compromising the hardness and sliding/abrasive wear resistance, making it suitable for relatively higher stress applications. Copyright {\circledC} 2006 by ASME.",
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Yu, H, Ahmed, R & De Villiers Lovelock, H 2006, A comparison of the tribo-mechanical properties of a wear resistant cobalt-based alloy produced by different manufacturing processes. in Proceedings of STLE/ASME International Joint Tribology Conference, IJTC 2006. vol. 2006, STLE/ASME International Joint Tribology Conference, IJTC 2006, San Antonio, TX, United States, 23/10/06.

A comparison of the tribo-mechanical properties of a wear resistant cobalt-based alloy produced by different manufacturing processes. / Yu, H.; Ahmed, R.; De Villiers Lovelock, H.

Proceedings of STLE/ASME International Joint Tribology Conference, IJTC 2006. Vol. 2006 2006.

Research output: Chapter in Book/Report/Conference proceedingConference contribution

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N2 - This paper aims to compare the tribo-mechanical properties and the structure-property relationships of a wear resistant cobalt-based alloy produced via two different manufacturing routes, namely sand casting and powder consolidation by Hot Isostatic Pressing (HIPing). The alloy had a nominal wt% composition of Co-33Cr-17.5W-2.5C, which is similar to the composition of commercially available Stellite 20 alloy. The high tungsten and carbon contents provide resistance to severe abrasive and sliding wear. However, the coarse carbide structure of the cast alloy also gives rise to brittleness, and hence this research was conducted to comprehend if the carbide refinement and corresponding changes in the metal matrix caused by changing the processing route to HIPing can provide additional merits in the tribo-mechanical performance of this alloy. The Hot Isostatic Pressed (HIPed) alloy possessed a much finer microstructure than the cast alloy. Both alloys had similar hardness, but the impact resistance of the HIPed alloy was much higher. Despite similar abrasive and sliding wear resistance for both alloys, their main wear mechanisms were different due to their different carbide morphologies. Brittle fracture of the carbides and ploughing of the matrix were the main wear mechanisms for the cast alloy, whereas ploughing and carbide pullout were the dominant wear mechanisms for the HIPed alloy. The HIPed alloy showed significant improvement in contact fatigue performance, indicating its superior impact and fatigue resistance without compromising the hardness and sliding/abrasive wear resistance, making it suitable for relatively higher stress applications. Copyright © 2006 by ASME.

AB - This paper aims to compare the tribo-mechanical properties and the structure-property relationships of a wear resistant cobalt-based alloy produced via two different manufacturing routes, namely sand casting and powder consolidation by Hot Isostatic Pressing (HIPing). The alloy had a nominal wt% composition of Co-33Cr-17.5W-2.5C, which is similar to the composition of commercially available Stellite 20 alloy. The high tungsten and carbon contents provide resistance to severe abrasive and sliding wear. However, the coarse carbide structure of the cast alloy also gives rise to brittleness, and hence this research was conducted to comprehend if the carbide refinement and corresponding changes in the metal matrix caused by changing the processing route to HIPing can provide additional merits in the tribo-mechanical performance of this alloy. The Hot Isostatic Pressed (HIPed) alloy possessed a much finer microstructure than the cast alloy. Both alloys had similar hardness, but the impact resistance of the HIPed alloy was much higher. Despite similar abrasive and sliding wear resistance for both alloys, their main wear mechanisms were different due to their different carbide morphologies. Brittle fracture of the carbides and ploughing of the matrix were the main wear mechanisms for the cast alloy, whereas ploughing and carbide pullout were the dominant wear mechanisms for the HIPed alloy. The HIPed alloy showed significant improvement in contact fatigue performance, indicating its superior impact and fatigue resistance without compromising the hardness and sliding/abrasive wear resistance, making it suitable for relatively higher stress applications. Copyright © 2006 by ASME.

KW - Abrasive wear

KW - Fatigue

KW - HIPing

KW - Sliding wear

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M3 - Conference contribution

SN - 0791837890

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VL - 2006

BT - Proceedings of STLE/ASME International Joint Tribology Conference, IJTC 2006

ER -

Yu H, Ahmed R, De Villiers Lovelock H. A comparison of the tribo-mechanical properties of a wear resistant cobalt-based alloy produced by different manufacturing processes. In Proceedings of STLE/ASME International Joint Tribology Conference, IJTC 2006. Vol. 2006. 2006